Introduction
The CWY-01 Concora Medium Fluter is a high-quality instrument designed for producing standardized, fluted samples from corrugating medium. Used across packaging, pharmaceutical, food, electronics, and quality control industries, this tool is essential for ensuring the strength and durability of corrugated materials. By preparing samples for the Corrugating Medium Test (CMT) and Corrugated Crush Test (CCT), the CWY-01 enables manufacturers to meet quality standards and maintain product consistency.
Core Applications of the CWY-01 Concora Medium Fluter
The CWY-01 Concora Medium Fluter is essential for evaluating the strength of corrugating medium and other materials used in corrugated board production. Its primary function is to prepare uniform, fluted samples to be tested for compressive strength, allowing users to determine how well a material can withstand pressure and maintain structural integrity under load. Applications include:
- CMT to measure the flat crush resistance of fluted samples
- CCT to evaluate edgewise compressive strength for corrugated board
Used extensively in packaging, medical devices, pharmaceuticals, and quality inspection, the CWY-01 supports manufacturers in testing materials with high reliability and efficiency.
Principles of Operation
The CWY-01 Concora Medium Fluter is engineered with precision and ease of use in mind. Its operation involves a few straightforward steps:
- Temperature Setting: Once the machine is powered on, the operator sets the temperature to ensure that the corrugating discs reach an optimal, stable temperature. This even heat distribution is crucial for forming accurate grooves.
- Sample Feeding: The corrugating medium sample is inserted from the top, where it passes through the heated discs, creating a uniform fluted shape.
- Preparation for Testing: The fluted sample is then placed in a CMT rack or CCT holder and is ready for compressive strength testing using high-precision testing equipment.
This systematic process ensures consistent, repeatable results, allowing for precise quality control in line with industry standards.
Relevant Standards and Testing Methods
The CWY-01 Concora Medium Fluter aligns with key industry standards, ensuring high-quality, standardized results:
- ISO 7263: Corrugating Medium Test (CMT)
- ISO 7263 specifies the Corrugating Medium Test (CMT), measuring the flat crush resistance of corrugating medium after fluting. This standard includes both ISO 7263-1 for conditioned samples and ISO 7263-2 for wet samples. The CWY-01 enables preparation of samples that adhere to these ISO requirements, ensuring accurate, reliable test outcomes.
- ISO 16945: Corrugated Crush Test (CCT)
- ISO 16945 focuses on the Corrugated Crush Test (CCT), which evaluates the edgewise crush resistance of corrugated board, a critical measure of material durability in packaging. The CWY-01’s ability to create precise fluted samples aligns with ISO 16945, facilitating consistent, standards-compliant compressive strength testing.
- TAPPI T843: Flat Crush Test for Corrugating Medium
- TAPPI T843 outlines procedures for testing the flat crush resistance of fluted paper. Using the CWY-01 to produce standardized samples in accordance with TAPPI T843 enhances accuracy and comparability in testing, critical for quality assurance in corrugated packaging applications.
Key Features and Benefits of the CWY-01 Concora Medium Fluter
- Durable and Versatile Construction
- Built to withstand high usage, the CWY-01 offers reliability over long-term operations, ideal for demanding testing environments.
- Interchangeable Corrugating Discs
- Easily adaptable, the CWY-01 allows users to replace discs with different flute profiles, providing versatility in sample preparation.
- Adjustable Pressure Range with Calibration Options
- Customizable pressure settings allow precise adjustments for varied testing requirements, maintaining compliance with international standards.
- Space-Efficient Vertical Design
- The CWY-01’s vertical structure simplifies sample feeding, minimizing footprint while maximizing ease of use.
- Built-In Heating Mechanism for Uniform Temperature Distribution
- Integrated heating ensures even temperature distribution across both discs, crucial for creating consistent, high-quality grooves.
- Precise Temperature Control
- Users can set and control temperature with precision, ensuring the reliability of sample preparation and maintaining test integrity.
Main Parameters of the CWY-01 Concora Medium Fluter
- Sample Width: 0.5 inch (12.7 mm)
- Temperature Range: Adjustable for specific testing environments
- Pressure Range: Adjustable, calibrated to meet diverse testing standards
FAQs
- What is the purpose of the CWY-01 Concora Medium Fluter?
- The CWY-01 prepares fluted samples from corrugating medium, essential for strength testing through CMT and CCT methods.
- How does the CWY-01 Concora Medium Fluter comply with ISO 7263?
- The CWY-01 enables the production of fluted samples as specified in ISO 7263, ensuring standardized results in corrugating medium strength testing.
- What types of materials can be tested with the CWY-01?
- The CWY-01 is designed for corrugating medium but is also suitable for other materials requiring compressive strength testing in corrugated packaging.
- How is temperature controlled in the CWY-01?
- The built-in heating mechanism provides precise control, with evenly distributed heat across the discs, ensuring accurate sample formation.
- Can the CWY-01 accommodate different flute types?
- Yes, the CWY-01 features interchangeable discs, allowing for various flute profiles depending on specific testing needs.
The CWY-01 Concora Medium Fluter is a robust, adaptable, and precise instrument designed for producing fluted samples that meet rigorous industry standards like ISO 7263, ISO 16945, and TAPPI T843. This versatile tool is ideal for manufacturers and quality control teams striving to ensure the highest levels of performance and reliability in corrugated packaging materials.
