FBT-01 Falling Ball Impact Tester

Introduction to the Falling Ball Impact Test

The falling ball impact test is a critical method for evaluating a material’s ability to withstand sudden impacts or shock loads. This test simulates real-world conditions where materials are subject to external forces, helping manufacturers ensure product durability and quality. Impact resistance is essential in preventing rupture, cracking, or deformation in materials used across various industries, including packaging, medical devices, and electronics.

Overview of the FBT-01 Falling Ball Impact Tester

The FBT-01 Falling Ball Impact Tester is a highly precise and versatile instrument designed to measure the impact resistance of thin materials such as films, sheets, composites, foils, and paper. It uses a controlled drop of a steel ball from a specified height to simulate impact forces, providing critical insights into the material’s performance under stress.

Key Benefits:

• Accurate, repeatable results for quality control
• User-friendly operation through an HMI touch screen

Test Methods for the Falling Ball Impact Test

In this test, a steel ball with a known mass and diameter is released from a predetermined height, striking the test specimen. The resulting damage or deformation is observed and analyzed to assess the material’s impact resistance.

Key Factors Affecting Test Results:

• Drop Height: The adjustable height allows for simulating different impact scenarios, offering a more comprehensive analysis of material performance.
• Ball Size and Mass: The size and weight of the steel ball can be selected based on specific test requirements, ensuring relevance to real-world applications.

Features of the Drop Ball Impact Tester

The drop ball impact tester comes equipped with advanced features to enhance accuracy and ease of use:

• Precision Control: PLC-based system with a high-resolution HMI touch screen for intuitive operation.
• Adjustable Impact Height: Ranges from 300mm to 600mm, with options for extension based on custom requirements.
• Electromagnetic Suspension: Ensures automatic and consistent release of the steel ball for reliable test conditions.
• Pneumatic Clamping: Securely holds specimens in place, reducing variability in results.
• Multi-Unit Display: Results can be viewed in various units, offering flexibility in data interpretation.
• Optional Professional Software: For advanced data analysis and reporting.

Technical Specifications:

Impact Height	300mm-600mm (can be extended)
Ball Diameters(mm)	23, 25, 28.6, 38.1, 50.8(one equipped)
Accuracy	0.1g (0.1J)
Specimen Clamp	Pneumatic Clamp
Gas Supply	0.6 MPa Φ8 mm PU Pipe
Specimen Size	> 150 mm x 150 mm
Power Supply	AC 110~220V 50Hz

Applications and Industry Relevance

The FBT-01 is an essential tool for various industries to ensure product safety and performance:

• Packaging: Assessing the durability of films, foils, and sheets used in packaging.
• Medical Devices: Ensuring the impact resistance of materials used in medical packaging and components.
• Electronics and Automotive: Testing components for robustness against impacts during use or transport.
• Quality Control and Inspection: Providing standardized methods for testing and compliance.

Compliance with Standards

The FBT-01 helps meet various industry standards for impact testing, ensuring products comply with stringent quality requirements. This compliance is crucial for manufacturers seeking certifications and approvals in competitive markets.

Why Choose the FBT-01 Falling Ball Impact Tester?

The FBT-01 stands out for its precision, versatility, and user-friendly design. Its ability to test a wide range of materials and offer advanced data analysis makes it an indispensable tool for quality control in industries where material durability is critical.

Unique Selling Points:

• High-precision impact measurements
• Customizable test parameters to suit specific needs
• Advanced software options for detailed reporting
• Durable construction and reliable performance

FAQs

1. What types of materials can the FBT-01 test?
   The tester can evaluate thin materials such as films, sheets, composites, foils, and paper with thicknesses less than 2mm.
2. How is the drop height adjusted?
   The drop height is adjustable through the HMI touch screen, allowing for customization based on test requirements.
3. Why is the ball size important in the test?
   Different ball sizes and weights simulate various impact forces, providing a more comprehensive understanding of material performance.
4. Can I use the FBT-01 for advanced data analysis?
   Yes, the FBT-01 can be equipped with professional software for in-depth analysis and reporting.
5. How does the pneumatic clamping system enhance accuracy?
   The pneumatic clamp securely holds the specimen, minimizing movement during impact and ensuring consistent, accurate results.

Related Product

FDT-01 Falling Dart Impact Tester