HAST-01 熱風熱収縮試験機

Introduction to the Thermal Shrinkage Tester

The Thermal Shrinkage Tester (e.g., HAST-01 熱風熱収縮試験機) is designed to measure the thermal shrinkage force and rate of yarns and cords under controlled heat conditions. It is primarily used for testing yarns and cords made from materials such as nylon, polyester, and other polymers, commonly used in industries like textiles, automotive, packaging, and industrial manufacturing.

This high-precision tester ensures manufacturers can assess the shrinkage behavior of yarns and cords in real-world conditions, making it essential for ensuring quality and durability across multiple applications.

ASTM D5591 Shrinkage Force Test

The ASTM D5591 standard outlines the method for measuring the shrinkage force of yarns and cords. This test involves fixing one end of a yarn or cord and attaching a pre-tension mass to the other end. After removing the mass, the specimen is exposed to dry heat at a controlled temperature, and the shrinkage force is measured.

• Purpose: To determine the shrinkage force when yarns and cords are exposed to heat, ensuring compliance with performance standards.
• Test Parameters:
  • Temperature range: Ambient to 250°C
  • Shrink force resolution: 0.01N
  • Shrink force range: 0-50N (customizable)
• Secondary Keyword: Yarn Thermal Shrinkage Force.

ASTM D4974 Shrinkage Rate Test

The ASTM D4974 test method is used to measure the shrinkage rate of yarns and cords. A specimen is subjected to dry heat for a specified duration under a certain tension, and the shrinkage percentage is recorded while the specimen remains under tension and exposed to heat.

• Purpose: To measure the shrinkage rate of materials under controlled conditions, ensuring the materials meet specific durability and performance criteria.
• Test Parameters:
  • Temperature accuracy: ±0.1°C
  • Shrinkage resolution: 0.01% (100% corresponds to 250mm of length)
• Secondary Keyword: Yarn Thermal Shrinkage Force.

Thermal Shrinkage Tester: Key Features and Benefits

Technical Features

• Durability: Made from high-quality metal materials, ensuring long-lasting performance even in industrial environments.
• Ease of Use: Features a large, user-friendly touch screen interface that simplifies operation and data collection.
• Portability: The compact, integrated design allows for easy transportation and setup, making it ideal for use in different testing locations.
• Thermal Printer: Includes a built-in micro thermal printer to print test results for easy documentation.
• Optional PC Integration: Equipped with an RS232 port and compatible with professional PC software for advanced data analysis and reporting.

Customization Options

• Pre-Tension Weights: The tester comes with a variety of weight combinations (e.g., 200g, 150g, 100g) to accommodate different sample sizes and testing needs.
• Customized Shrink Force Range: The shrink force range is customizable from 0 to 50N, offering flexibility for different applications.

Sample Types Tested with Thermal Shrinkage Tester

The Thermal Shrinkage Tester is versatile, capable of testing a variety of materials commonly used in textiles and industrial applications:

• Polyester and Nylon Cords: Widely used in automotive and industrial applications.
• Aramid and Para-Aramid Cords: Ideal for high-performance applications that require extreme durability.
• Polyester Industrial Filament: Suitable for manufacturing and packaging applications.
• Tire Cords and Specialized Materials: Perfect for testing the shrinkage properties of tire cords and other specialized yarns.

Advantages of Using Thermal Shrinkage Testers in Quality Control

• Consistent Quality Control: Ensures that materials maintain their performance characteristics under heat, which is critical for quality assurance and product longevity.
• Compliance with Industry Standards: Adheres to the rigorous requirements of ASTM D5591 and ASTM D4974, providing reliable and repeatable results.
• Improved Product Durability: Helps identify materials that will shrink excessively under heat, enabling manufacturers to improve their products’ durability and functionality.
• Support for Research and Development: Ideal for R&D labs focused on developing new materials or improving existing formulations.

 

Frequently Asked Questions (FAQs)

1. What materials can be tested with the Thermal Shrinkage Tester?
   • The tester is ideal for yarns and cords made of nylon, polyester, aramid, and other synthetic fibers commonly used in industrial textiles and packaging.
2. How is the shrinkage rate calculated?
   • The shrinkage rate is calculated by measuring the change in length of the specimen when exposed to heat, with results displayed as a percentage of the original length.
3. What is the maximum temperature range of the Thermal Shrinkage Tester?
   • The tester has a temperature range from ambient to 250°C, ensuring it can accommodate a wide variety of testing requirements.
4. Can the test results be printed?
   • Yes, the tester comes equipped with a thermal micro-printer to document and print the results for record-keeping and further analysis.
5. Is the Thermal Shrinkage Tester customizable?
   • Yes, the tester can be customized with different pre-tension weights and shrink force ranges (0-50N) to meet specific testing needs.

The Thermal Shrinkage Tester by Cell Instruments is an expertly designed, precision instrument tailored for testing the shrinkage force and rate of yarns and cords. It offers unparalleled accuracy and reliability, making it an indispensable tool for manufacturers in various industries, including textiles, automotive, and packaging. With customizable features and adherence to international testing standards, this instrument ensures that manufacturers can meet stringent quality requirements and deliver top-quality products.